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Accomplish More Every Shift
With the Power of Visual Intelligence

ASSEMBLY
Baltimore Aircoil Company

Baltimore Aircoil Company

“BAC … measured significant improvements in efficiency and capacity from process changes inspired by Leela Platform insights.”
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“The change in equipment, guided by Leela’s insights, led to a 6% increase in the line’s productivity, boosting overall output on the line by an average of 3 units per week.”

MANUFACTURING: Metalwork Case Study

“Armed with this information, the team implemented changes to the production process that improved line capacity by 10%.”

MANUFACTURING: Assembly Case Study

“Overall efficiency improved from 44% to 50%, the highest performance level recorded at the site. .”

LOGISTICS: Warehouse Case Study

                         Leela Platform turns standard cameras into powerful data feeds – versatile sensing of the what.                          Leela Assistant works with you to navigate and analyze the data – to explain the why.   

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Solve Productivity Issues With Leela

Capture Data You Can't Automatically Get

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Switch from partial or no data coming from some stations to capturing all the data you need from every station on your floor.

Factory floor toggle showing dark data lighting up across four lines A switch turns Leela AI on. All stations, whether already connected or fully dark, produce data you didn't have before. Line A is fully manual: Kitting, Assembly 1, Assembly 2 and Final QC all go from no data to units, value-added percent and staff counts, with safety percentages on the assembly stations. Line B mixes connected, machine and manual work: Press cell and CNC lathes already report machine metrics like units and OEE, but average machine down response time and safety stay dark until sensed, while Final QC and Shipping are fully manual. Line C is fully manual, with Welding, Assembly 1, Test Bench and Assembly 2 stations that go dark to fully monitored, including a WIP dwell time reading at Test Bench and safety percentages throughout. The Paint Line mixes manual and automated stations: Stage 1 and Stage 2 report carrier load density and total unit counts, followed by Final QC and Shipping stations. Camera and sensor icons appear on every station Leela AI newly covers. Already connected via PLC and generating some data Dark Turn on Leela Platform and all stations produce data you didn't have before Line A — manual Kitting — — — Assembly 1 — — — — Assembly 2 — — — — Final QC — — — Line B — connected, machine & manual Press cell Units 88/125 OEE 74% — — CNC lathes Units 31/40 OEE 88% — — Final QC — — — Shipping — — — Line C — manual Welding — — — — Assembly 1 — — — — Test Bench — — — — Assembly 2 — — — — Paint Line — manual & automated Stage 1 — — Stage 2 — — Final QC — — — Shipping — — —

Visual Intelligence With Off-The-Shelf Cameras

 It’s visual intelligence – no data entry required

  • Add more cameras and compare shifts, workstations, lines and facilities
  • Face/body blurring to ensure privacy

Data-driven insights for manufacturing and logistics operations

Performance

  • Compare cycle time, throughput, and value- vs. non-value-added time
  • Identify bottlenecks and process design flaws
  • Capture best practices for training and production line improvements
  • Measure time allocation and unit completion at every workstation

Quality

  • Detect missed or out-of-order production steps and send rapid feedback
  • Identify equipment malfunctions and read gauges/UIs to backstop IIoT sensors
  • Review time-stamped video clips to identify causes of product flaws

Safety

  • Flag when and where workers are not wearing helmets or other PPE
  • Mark dangerous “hot zones” and send alerts when people are inside them
  • Flag forklift and crane near-misses

Get started fast

Set up in days! Leela AI delivers actionable insights to boost manufacturing productivity.

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